How to Select Sand Processing Equipment Based on the End-Use Industry?

Are you looking for a platform that could guide you in selecting high-quality sand processing equipment for your industrial setup? If yes, this blog is for you. Selecting the right sand processing equipment isn’t one-size-fits-all. Various industries need distinctive sand properties to function. Choosing the right sand processing equipment for your business requires a deep knowledge of various types of machines present in the market. With Ore Tech’s latest sand processing solutions, you can plan your equipment selection to match the requirements of your industry. 

Industries and their Sand Processing Equipment Requirements

Based on the properties of sand, here are some of the industries and their sand requirements. 

1. Construction Industry: Focus on Clean, Well-Graded Sand

Industry Needs

Processes such as buildings and roads require silt-free, clay-free and dust free sand. Clean sand like M-Sand and P-Sand improve the strength and hence the durability of the infrastructure. 

Recommended Ore Tech Machines

• M Sand Washer – M sand washers are specifically designed for manufactured sand, resulting in excellent cleanliness and consistent results at all times. 
• SW Series Sand Washing Machine – Sand washing machine use very little water for cleaning the sand, and also, are easy to maintain. 

Why Do These Work?

The above talked about washers removing impurities that affect bonding in materials like concrete, thus maintaining sand quality. Since the sands are of good quality, there is not need to add additional things like cement resulting in lowered material costs.

2. Glass Manufacturing: Demand for Ultra-Pure Silica Sand

Industry Needs

Glass production is one of the most fragile processes that requires silica with very few impurities. Even the presence of minuscule particles can cause flaws in finished glass products. 

Recommended Equipment

• Dry Sand Washers – They are used when there is a moisture excess in silica sand. 
• Hydrocyclone Sand Washing Machine – These machines apply centrifugal force to separate fine particles with impurities, making the sand perfect for glass manufacturing industries. 

Why Do These Work?

When manufacturing glass, there is a need for tight particle placement. Dry washing removes the presence of moisture from the sand, making it perfect for glass industries. 

3. Foundry Industry: Shape and Size Matter

Industry Needs

Foundry sand used in foundry industries(where metals are produced) should have a defined shape and size to ensure adequate metal casting. In the presence of particles with irregular size, the resulting product might not be appropriate for industry standards. 

Recommended Machines

• Vibrating Screens – These screens offer accurate sand size. 
• Polyurethane Dewatering Screens – These screens eliminate water and fine particles from sand helping in proper sand handling.

Why Do These Work?

The sand size of a specific particle size is required in foundries. Using vibrating screen and dewatering screens serves the purpose.

4. Mining and Mineral Processing: Large-Scale Efficiency

Industry Needs

Processing of sand and aggregates in mine operations usually incorporates bulk volumes and combined streams of material. The important ones are efficiency, recycling of water as well as throughput.

Recommended Solutions

High Rate Thickeners - Recover water, conserve space, and dispose of less.

Sand Washer Plants - Complete sand washing lines that comprise feeders, screens and washers to process in a streamlined manner, helpful in sand washing plants. 

Why Do These Work?

The mines need powerful solutions to maintain high capacities of the mining process without using a lot of water and energy. Thickeners are less harmful to the environment at reduced operation costs.

5. Tailored Solutions: Matching Equipment to Output Specifications

Here’s a quick industry-wise equipment guide:

6. How to Choose Based on Output Goals?

A. Desired Sand Purity

• High purity → Dry Sand Washers
• Moderate purity → M Sand Washers

B. Volume Requirements

• Small to medium → SW Series / Pro Wash
• Large industrial throughput → Full Sand Washer Plant

C. Water Usage & Sustainability

• Low water application → Dry Sand Washers
• Water recovery focus → High Rate Thickeners

7. The Ore Tech Advantage

Ore Tech Industries provides machines that are constructed keeping in mind the durability, efficiency, and sustainability. Their solutions provide industries with the correct type of sand required to meet certain applications, whether it is construction or glass and foundry work, with high-efficiency designs, less usage of water, and excellent after-sales services. 

Conclusion

Factors like the price of the sand processing machine are secondary to getting a machine that is compatible with your industry standards. Your selected product must suit various industrial standards. No matter the kind of industry you are associated with, Ore Tech’s diverse range of sand washing equipment suits various industries and serves various businesses.

Have questions about which one will best suit your requirements? Contact Ore Tech today. 

FAQs

Q1. What are the different types of sanding machines?

Various types of sanding machines are:

Hydrocyclone Sand Washing Machine

M Sand Washer

P Sand Washer

Dry Sand Washers

Mild Steel Sand Washing Machine

Plaster sand classifier

Sand Classifier

Q2. How can I ensure I get a high-quality sand washing machine?

You can ensure that by procuring machines from trusted sources. Ore Tech is one of such platforms that offer various types of high-quality sand washing machines. Based on your industrial requirements, you can select the one that suits the best. 

Q3. How much sand is 1 ton of sand?

A tonne of sand is around 0.624 m³ or 22.045 ft³.